Print Embellishment Artwork Guidelines




These print embellishment design guides provide professional artwork setup recommendations for foiling, spot UV varnish, raised coatings, white ink, metallic inks, embossing, debossing, and digital foil processes. Designers can learn minimum line weights, font size recommendations, spacing considerations, trapping guidance, and file preparation techniques used in modern production workflows.



Foil, Spot UV, and White Ink File Setup




Preparing artwork correctly is essential for predictable print results. These guides explain how to use spot colours, overprint settings, choke and spread techniques, vector masks, and safe spacing to prevent registration issues and production errors.



Professional Training for Designers Working with Print Enhancements




Visualis3R supports designers, print providers, and brands by delivering education that reduces waste, improves workflow efficiency, and increases confidence when specifying specialty print finishes.






     

Render the extraordinary


Print Embellishment Design Guides

Visualis3R — Design Guidance (Cheat Sheets)

Visualis3R Design Guidance


Designing for print embellishments requires precision, planning, and an understanding of production realities. The Visualis3R Design Guides provide practical artwork recommendations for foiling, spot UV, white ink, embossing, metallic inks, and advanced digital enhancements — helping designers avoid common mistakes and achieve predictable, high-quality results on press.

01
Foiling
Bold vector shapes. Avoid hairlines.
What it is
Foil stamping applies metallic foil using heat and pressure to create reflective premium finishes. Ideal for logos, text, accents.
Quick limits
• Min font 7–8 pt (10–12 pt for scripts)
• Min line 0.5 pt — avoid hairlines
• Loose kerning / extra leading
• Smooth uncoated or lightly coated stocks only
Do
• Use bold, simple vector artwork
• Test intricate designs on scrap
• Layer foil over CMYK for custom metallics
• Consider cold foiling for finer detail
Don't
• Avoid hairlines and very thin fonts
• Don’t place foil too close to trim (min ~3 mm)
• Avoid textured / soft-touch stocks
• Don’t overprint unnecessarily

Always confirm tolerances with your print provider.

Download Foiling Guide PDF
02
Varnishing (flat / clear toner)
Gloss/matte contrast. Solid shapes read best. Keep off folds/trim.
What it is
Spot or flood clear coating (gloss, matte, satin, UV, aqueous) for protection, contrast and enhanced appearance.
Quick limits
• Best on coated stocks — avoid uncoated
• Keep heavy varnish away from folds (risk of cracking)
• Spot varnish needs separate plate/layer
• Min safe distance to trim/folds varies by stock
Do
• Use spot gloss on matte areas for contrast
• Combine inline (cost) or offline UV (gloss)
• Test drying / curing times
• Layer multiple varnishes for special effects
Don't
• Avoid heavy coverage on thin stocks (warping)
• Don’t apply near folds without scoring
• Don’t assume default finish — specify gloss/matte
• Avoid uncoated/digital without testing

Always confirm the safe distance to trim/folds for the chosen stock and finishing process.

Download Varnishing Guide PDF
03
Duplo (Raised Spot UV)
Raised spot UV. Bold geometry wins. Test on target stock.
What it is
Digital raised UV coating (e.g. DuSense) — creates tactile glossy raised elements without dies.
Quick limits
• Matte/soft-touch stocks preferred (200–350 gsm)
• Min font ~8 pt, min line ~0.5 mm
• Keep 3 mm+ from cut/fold lines
• Max height ~100 microns
Do
• Use grayscale for variable height (darker = thicker)
• Create subtle patterns over solids
• Test on your exact stock
• Combine with foil for hybrid luxury
Don't
• Avoid gloss laminated stocks (effect disappears)
• Don’t place near edges or folds
• Avoid very fine detail / small text
• Don’t over-apply thickness in tiny areas

Always confirm tolerances with your print provider.

Download Duplo Guide PDF
04
Scodix
Camera-registered enhancement. Avoid microtype & thin lines.
What it is
Digital enhancement suite — raised UV, foil, spot varnish, textures. Short-run, high-registration luxury effects.
Quick limits
• Coated stocks 135–450 gsm
• Min line ~0.2 mm, font 6 pt+
• Variable height via opacity (up to ~250 μm)
• Registration critical — test
Do
• Vary opacity for gradients & texture
• Use for personalized / variable data
• Combine effects (foil + raised UV)
• Keep artwork clean & bold
Don't
• Avoid uncoated without testing
• Don’t overload with too many effects
• Don’t ignore stacking / transparency order
• Avoid micro-detail & hairlines

Always confirm tolerances with your print provider.

Download Scodix Guide PDF
05
Metallic Inks / Toners
Metallic ≠ foil. Bold shapes are safest. Tints depend on workflow.
What it is
Metallic pigments (gold, silver etc.) printed directly — shimmer without foil. Digital or offset.
Quick limits
• Smooth coated stocks best
• Min line ~0.5 pt
• Semi-opaque — plan overlaps carefully
• Avoid heavy CMYK over metallics
Do
• Use bold shapes for best reflection
• Build custom metallics with light CMYK tints
• Test halftones & gradients
• Apply protective coating when needed
Don't
• Avoid dark overprints (kills shimmer)
• Don’t use intricate fine detail
• Don’t skip protective layer on packaging
• Avoid textured stocks

Always confirm tolerances with your print provider.

Download Metallic Inks/Toners Guide PDF
06
White Ink / White Toner
Underlay vs overlay. Trapping matters. Make small type bolder.
What it is
White underbase or overlay for opacity / vibrancy on dark/colored stocks or transparent materials.
Quick limits
• Min font ~4 pt (tinted), 2 pt solid
• Usually 1–2 layers for opacity
• Trapping critical on dark stocks
• Separate white plate/layer required
Do
• Use as underbase on dark/colored media
• Make small text bolder for readability
• Test trapping & knockout behavior
• Specify under or over clearly
Don't
• Don’t skip white under dark stocks
• Avoid very fine negative type
• Don’t assume automatic trapping
• Avoid rushing — allow proper curing

Always confirm tolerances with your print provider.

Download White Ink/Toner Guide PDF
07
3D Foiling (MGI, similar)
Foil over a varnish mask. Mask quality = foil quality.
What it is
Raised varnish base + foil = tactile metallic effect. Digital process, variable data possible.
Quick limits
• Smooth stocks 135–450 gsm
• Min line ~0.2 mm
• Gradients in mask = variable height
• Registration tolerance ~±0.4 mm
Do
• Use clean vector mask for varnish
• Vary density for 3D texture
• Combine with flat foil/UV
• Test height on actual stock
Don't
• Avoid textured/uncoated stocks
• Don’t place too close to edges
• Don’t use complex overlapping masks
• Avoid poor registration tolerance

Always confirm tolerances with your print provider.

Download 3D Foiling Guide PDF
08
Raised Textured Printing
Tactile coatings. Larger features read better. Keep off trims/folds.
What it is
High-build ink or puff additives create raised tactile texture (often apparel / packaging).
Quick limits
• Bold shapes & larger text best
• Min font ~12 pt for clear texture
• Keep away from folds / trim edges
• Multiple layers for more height
Do
• Build height gradually with layers
• Test puff/expansion on stock
• Use for selective tactile highlights
• Combine with color for contrast
Don't
• Avoid stretchy / thin fabrics
• Don’t over-layer (cracking risk)
• Don’t place on fine detail
• Avoid uneven application

Always confirm tolerances with your print provider.

Download Raised Textured Printing Guide PDF
09
Emboss / Deboss
Physical deformation. Keep strokes thick and spacing generous.
What it is
Physical die pressing — raises (emboss) or indents (deboss) the paper surface for tactile elegance.
Quick limits
• Thick stock 300 gsm+ best
• Min font 8–11 pt sans; 12 pt+ script
• Min line ~1 pt / 0.04" width
• Min spacing ~0.05" between elements
Do
• Use bold, simple vector artwork
• Keep generous spacing
• Consider single-level for cost
• Test on actual stock thickness
Don't
• Avoid fine detail on thin stock
• Don’t place near folds/creases
• Don’t use very small type
• Avoid complex multi-level unless necessary

Always confirm tolerances with your print provider.

Download Emboss / Deboss Guide PDF
© Khaos Technology Ltd. — Visualis3R Training & Education
These guides are intentionally conservative. Always confirm final tolerances with your press/finisher.

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